Lincoln Nautilus: Front End Sheet Metal Repairs / Cowl Panel. Removal and Installation
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment |
8 mm Drill Bit |
MIG/MAG Welding Equipment |
Spot Weld Drill Bit |
Locking Pliers |
Materials
Name |
Specification |
Seam Sealer TA-2-B, 3M™ 08308, LORD Fusor® 803DTM |
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|
Removal
NOTE:
Factory welds may be substituted with resistance or metal
inert gas (MIG) plug welds. Resistance welds may not be placed directly
over original location. They must be placed adjacent to original
location and match factory welds in quantity. Metal inert gas (MIG) plug
welds must equal factory welds in both location and quantity.
NOTE:
Adequately protect all adjacent areas against cutting, grinding and welding procedures.
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Depower the SRS .
Refer to: Supplemental Restraint System (SRS) Depowering (501-20B Supplemental Restraint System, General Procedures).
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If Required:
Dimensionally restore the vehicle to pre-damage condition.
Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
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Remove the following items:
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Remove the hood.
Refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
-
Remove the cowl panel grille.
Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).
-
Remove the windshield wiper motor and associated linkage.
Refer to: Windshield Wiper Motor (501-16 Wipers and Washers, Removal and Installation).
Refer to: Wiper Linkage Assembly (501-16 Wipers and Washers, Removal and Installation).
-
Remove the instrument panel and console.
Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).
Refer to: Instrument Panel (501-12 Instrument Panel and Console, Removal and Installation).
-
Remove the windshield glass.
Refer to: Fixed Glass (501-11 Glass, Frames and Mechanisms, General Procedures).
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Position electrical modules and wiring harnesses away from the working area.
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Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
-
NOTE:
Pay particular attention to the location of adhesives or sealers to aid in installation.
Remove the welds and the cowl panel.
Use the General Equipment: Spot Weld Drill Bit
Installation
NOTE:
Factory welds may be substituted with resistance or metal
inert gas (MIG) plug welds. Resistance welds may not be placed directly
over original location. They must be placed adjacent to original
location and match factory welds in quantity. Metal inert gas (MIG) plug
welds must equal factory welds in both location and quantity.
NOTE:
Adequately protect all adjacent areas against cutting, grinding and welding procedures.
-
Drill plug weld holes.
Use the General Equipment: 8 mm Drill Bit
-
Install, properly position, clamp and weld the replacement cowl panel.
Use the General Equipment: Locking Pliers
Use the General Equipment: Resistance Spotwelding Equipment
Use the General Equipment: MIG/MAG Welding Equipment
-
Install the welds.
Use the General Equipment: MIG/MAG Welding Equipment
-
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
Use the General Equipment: MIG/MAG Welding Equipment
-
Dress all welds as required using typical metal finishing techniques and materials.
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Seam Sealing:
All seams must be sealed to production level.
Material: Seam Sealer
/ TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Sand to remove old adhesive, paint, e-coat and clean.
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Apply a Ford approved epoxy-based primer and allow to dry.
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Mask the windshield channel.
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Refinish the entire repair using a Ford approved paint system.
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Remove the masking material from the windshield channel.
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VIN Plate:
Install a new VIN plate.
Refer to: Identification Codes (100-01 Identification Codes, Description and Operation).
-
Install the windshield glass.
Refer to: Fixed Glass (501-11 Glass, Frames and Mechanisms, General Procedures).
-
Restore corrosion protection.
Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
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Reposition the wiring harnesses and electrical modules in original location.
-
Remove the following items:
-
Install the instrument panel and console.
Refer to: Instrument Panel (501-12 Instrument Panel and Console, Removal and Installation).
Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).
-
Install the windshield wiper components.
Refer to: Windshield Wiper Motor (501-16 Wipers and Washers, Removal and Installation).
Refer to: Wiper Linkage Assembly (501-16 Wipers and Washers, Removal and Installation).
-
Install the cowl panel grille.
Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).
-
Install the hood and align the hood.
Refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
-
Repower the SRS .
Refer to: Supplemental Restraint System (SRS) Repowering (501-20B Supplemental Restraint System, General Procedures).
Special Tool(s) /
General Equipment
Scraper for Straight Edges
Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
NOTE:
Roof removed for clarity...
Other information:
If you plan on storing your vehicle for 30
days or more, the following maintenance
recommendations ensures your vehicle stays
in good operating condition.
Under various conditions, long-term storage
may lead to degraded engine performance
or failure unless you use specific precautions
to preserve your vehicle...
Roof Opening Panel
The roof opening panel consists of the following:
Air deflector
Sliding glass panel
Sliding glass panel motor
Shield assembly
Shield motor
Roof opening panel fixed glass
Roof opening panel frame assembly
Roof opening panel drain hoses
Roof opening panel control switch
Roof opening panel seal
The
roof opening panel motor m..