Lincoln Nautilus: Parking Brake and Actuation / Parking Brake. Diagnosis and Testing
DTC Chart: Anti-Lock Brake System (ABS) Module
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
NOTE:
If present, diagnose DTC C2007:13 Right Motor: Circuit Open or C2008:13 Left Motor: Circuit Open before diagnosing all other Diagnostic Trouble Codes (DTCs).
ABS Module DTC Chart
DTC
|
Description
|
Action
|
B1111:44
|
Electric Park Brake Enable: Data Memory Failure
|
-
This DTC sets when the position of the actuators is unknown or cannot be saved in the ABS module memory.
-
Using a diagnostic scan tool, CARRY OUT the EPB Apply and Release routine.
-
CLEAR the DTC and CARRY OUT the ABS module self-test.
-
If the DTC returns,
VIN required to access Guided Routine (ABS)
|
B1111:46
|
Electric Park Brake Enable: Calibration / Parameter Memory Failure
|
-
This DTC sets when parking brake information stored in the ABS module memory cannot be retrieved.
-
Using a diagnostic scan tool, CARRY OUT the EPB Apply and Release routine.
-
CLEAR the DTC and CARRY OUT the ABS module self-test.
-
If the DTC returns,
VIN required to access Guided Routine (ABS)
|
B1111:49
|
Electric Park Brake Enable: Internal Electronic Failure
|
-
This DTC sets when an apply or release request is pending, but the ABS
module cannot proceed with the request due to an internal failure.
-
CLEAR the DTC . CARRY OUT the ABS module self-test. RETRIEVE and RECORD all ABS module Diagnostic Trouble Codes (DTCs).
-
If the DTC returns,
VIN required to access Guided Routine (ABS)
|
B1111:4B
|
Electric Park Brake Enable: Over Temperature
|
GO to Pinpoint Test E
|
B1111:53
|
Electric Park Brake Enable: Deactivated
|
-
This DTC
sets when both parking brake actuators do not reset when exiting the
Maintenance Mode routine. This is most likely caused by an interrupted
Maintenance Mode routine.
-
Using a diagnostic scan tool, CARRY OUT the EPB Maintenance Mode.
-
CLEAR the DTC . CARRY OUT the ABS module self-test. RETRIEVE and RECORD all ABS module Diagnostic Trouble Codes (DTCs).
-
If the DTC returns,
VIN required to access Guided Routine (ABS)
|
B1111:54
|
Electric Park Brake Enable: Missing Calibration
|
-
This DTC is only present when a new ABS module is installed, the ABS
module is flashed or the ABS module is reconfigured. This DTC can be
cleared after the EPB Apply and Release routine is carried out using a
diagnostic scan tool.
-
Using a diagnostic scan tool, CARRY OUT the EPB Apply and Release
routine. CYCLE the ignition from ON to OFF and back to ON. CLEAR the DTC
and CARRY OUT the ABS module self-test.
-
If the DTC returns,
VIN required to access Guided Routine (ABS)
|
C1034:71
|
Park Brake: Actuator Stuck
|
-
This DTC
sets when the actuators are not fully retracted and the vehicle is
moving. This is most likely due to a failure in the actuator or motor.
-
This DTC only sets when other parking brake Diagnostic Trouble Codes
(DTCs) are present. DIAGNOSE all other ABS module Diagnostic Trouble
Codes (DTCs).
|
C1A43:91
|
Motor Supply: Parametric
|
-
This DTC indicates an internal failure of the ABS module.
-
CLEAR the DTC . CARRY OUT the ABS module self-test. RETRIEVE and RECORD all ABS module Diagnostic Trouble Codes (DTCs).
-
If the DTC returns,
VIN required to access Guided Routine (ABS)
|
C1A43:98
|
Motor Supply: Component or System Over Temperature
|
GO to Pinpoint Test E
|
C2005:1B
|
Right Actuator: Circuit Resistance Above Threshold
|
GO to Pinpoint Test E
|
C2005:71
|
Right Actuator: Actuator Stuck
|
GO to Pinpoint Test E
|
C2005:74
|
Right Actuator: Actuator Slipping
|
GO to Pinpoint Test C
|
C2005:77
|
Right Actuator: Commanded Position Not Reachable
|
GO to Pinpoint Test D
|
C2005:92
|
Right Actuator: Performance or Incorrect Operation
|
GO to Pinpoint Test A
|
C2006:1B
|
Left Actuator: Circuit Resistance Above Threshold
|
GO to Pinpoint Test E
|
C2006:71
|
Left Actuator: Actuator Stuck
|
GO to Pinpoint Test E
|
C2006:74
|
Left Actuator: Actuator Slipping
|
GO to Pinpoint Test C
|
C2006:77
|
Left Actuator: Commanded Position Not Reachable
|
GO to Pinpoint Test D
|
C2006:92
|
Left Actuator: Performance or Incorrect Operation
|
GO to Pinpoint Test A
|
C2007:13
|
Right Motor: Circuit Open
|
GO to Pinpoint Test E
|
C2007:1C
|
Right Motor: Circuit Voltage Out of Range
|
GO to Pinpoint Test E
|
C2007:92
|
Right Motor: Performance or Incorrect Operation
|
GO to Pinpoint Test E
|
C2007:96
|
Right Motor: Component Internal Failure
|
-
The ABS module tests the parking brake actuator motors by sending a
voltage pulse through the circuits and the motors. This DTC sets when
the test results are out of the expected range.
-
DIAGNOSE all other ABS module Diagnostic Trouble Codes (DTCs) before diagnosing DTC C2007:96.
-
If no other ABS module Diagnostic Trouble Codes (DTCs) are present,
CLEAR the DTC . CYCLE the ignition from ON to OFF to ON. REPEAT the ABS
module self-test.
-
If the DTC returns, INSTALL a new Parking Brake Actuator Motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
|
C2008:13
|
Left Motor: Circuit Open
|
GO to Pinpoint Test E
|
C2008:1C
|
Left Motor: Circuit Voltage Out of Range
|
GO to Pinpoint Test E
|
C2008:92
|
Left Motor: Performance or Incorrect Operation
|
GO to Pinpoint Test E
|
C2008:96
|
Left Motor: Component Internal Failure
|
-
The ABS module tests the parking brake actuator motors by sending a
voltage pulse through the circuits and the motors. This DTC sets when
the test results are out of the expected range.
-
DIAGNOSE all other ABS module Diagnostic Trouble Codes (DTCs) before diagnosing DTC C2008:96.
-
If no other ABS module Diagnostic Trouble Codes (DTCs) are present,
CLEAR the DTC . CYCLE the ignition from ON to OFF to ON. REPEAT the ABS
module self-test.
-
If the DTC returns, INSTALL a new Parking Brake Actuator Motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
|
U2002:47
|
Switch: Watchdog / Safety Failure
|
GO to Pinpoint Test B
|
U2002:96
|
Switch: Component Internal Failure
|
GO to Pinpoint Test B
|
—
|
All other ABS module Diagnostic Trouble Codes (DTCs)
|
REFER to: Anti-Lock Brake System (ABS) and Stability Control
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Diagnosis
and Testing).
|
Symptom Chart(s)
Symptom Chart: Parking Brake and Actuation
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Condition
|
Possible Sources
|
Actions
|
A module does not respond to the diagnostic scan tool
|
-
Fuse
-
Wiring, terminals or connectors
-
ABS module concern
|
|
The red brake warning indicator is always on, never on or flashes
|
-
Low brake fluid level
-
Wiring, terminals or connectors
-
Brake fluid level sensor
-
Parking brake applied
-
Brake booster vacuum sensor
-
IPC concern
-
ABS concern
|
-
RETRIEVE all ABS module Diagnostic Trouble Codes (DTCs) and GO to the DTC Chart: Anti-Lock Brake System (ABS) Module.
-
If there are no Diagnostic
Trouble Codes (DTCs) present in the module, DIAGNOSE the red brake
warning indicator.
REFER to: Instrumentation, Message Center and
Warning Chimes (413-01 Instrumentation, Message Center and Warning
Chimes, Diagnosis and Testing).
|
The yellow parking brake indicator is always or never on
|
-
Parking brake concern
-
Parking brake switch
-
ABS module
|
RETRIEVE all ABS module Diagnostic Trouble Codes (DTCs) and GO to the DTC Chart: Anti-Lock Brake System (ABS) Module.
|
Message center displays Park Brake Malfunction Service Now
|
-
Parking brake concern
-
Diagnostic Trouble Codes (DTCs) present in the ABS module
-
ABS module concern
|
RETRIEVE all ABS module Diagnostic Trouble Codes (DTCs) and GO to the DTC Chart: Anti-Lock Brake System (ABS) Module.
|
Message center displays Park Brake Limited Function Service Required
|
Diagnostic Trouble Codes (DTCs) present in the ABS module
|
RETRIEVE all ABS module Diagnostic Trouble Codes (DTCs) and GO to the DTC Chart: Anti-Lock Brake System (ABS) Module.
|
Message center displays Maintenance Mode
|
Parking brake system is in maintenance mode (service mode)
|
EXIT maintenance mode (service mode). REFER to: Electronic Parking
Brake (EPB) Service Mode Activation and Deactivation (206-05 Parking
Brake and Actuation, General Procedures).
|
Rear brakes drag
|
Refer to the Pinpoint Test
|
GO to Pinpoint Test E
|
The parking brake does not apply or does not hold the vehicle
|
Refer to the Pinpoint Test
|
GO to Pinpoint Test E
|
The parking brake does not release using the park brake switch
|
Refer to the Pinpoint Test
|
GO to Pinpoint Test E
|
The parking brake automatic release function does not operate
|
Refer to the Pinpoint Test
|
GO to Pinpoint Test E
|
Pinpoint Tests
C1034:71, C2005:92 or C2006:92
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
The ABS
module measures the current draw of both actuator motors during each
parking brake apply request. Current draw measurement for these 2
Diagnostic Trouble Codes (DTCs) starts when the caliper piston and brake
pad start moving and stops when the brake pad contacts the brake disc,
this is known as free run. If the free run current draw exceeds the
programmed limit, the ABS module sets a DTC .
This
is most likely caused by high mechanical resistance in the actuator or
motor, a shorted motor, a blocked motor or a seized motor.
DTC Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
C1034:71
|
Park Brake: Actuator Stuck
|
NOTE:
This DTC only sets when other parking brake DTC are present.
This DTC
sets when the actuators are not fully retracted and the vehicle is
moving. This is most likely due to a failure in the actuator or motor.
|
C2005:92
|
Right Actuator: Performance or Incorrect Operation
|
This DTC sets in continuous memory and on-demand if the actuator motor free run current draw exceeds 10 amps.
|
C2006:92
|
Left Actuator: Performance or Incorrect Operation
|
This DTC sets in continuous memory and on-demand if the actuator motor free run current draw exceeds 10 amps.
|
Possible Sources
-
High mechanical friction in the actuator
-
Shorted motor
-
Seized motor
PINPOINT TEST A: C1034:71, C2005:92 OR C2006:92
A1 CHECK ACTUATOR MOTOR OPERATION |
-
Make sure the parking brakes are released.
-
Remove the parking brake actuator motor, do not disconnect the electrical connector.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
-
NOTE:
Performing this step sets DTC C2005:74 or C2006:74 in the ABS module.
Observe the actuator motor and, using the parking brake switch, apply and release the parking brake.
Does the actuator motor operate?
No |
INSTALL a new actuator motor. REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
|
|
A2 CHECK THE MECHANICAL RESISTANCE |
-
Make sure the parking brakes are released.
-
Using a torque wrench, turn the ball screw drive
approximately 30 degrees either left or right. Note the amount of torque
required to turn the ball screw drive.
Is the torque required to turn the ball screw drive greater than 5 Nm (44 lb-in)?
Yes |
INSTALL a new brake caliper. REFER to: Brake Caliper (206-04 Rear Disc Brake, Removal and Installation).
|
No |
INSTALL a new actuator motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
|
|
U2002:47, U2002:96
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
The parking brake switch has 3 positions; APPLY (pulled up), RELEASE (pushed down) and NEUTRAL. The ABS
module sends voltage to the parking brake switch and this voltage
returns along 1 of 3 circuits. An open, excessive resistance or a short
in the parking brake switch circuits or the parking brake switch causes
the ABS module to set a DTC .
DTC Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
U2002:47
|
Switch: Watchdog / Safety Failure
|
This DTC sets in continuous memory and on-demand if the test voltage
sent to the parking brake switch from the ABS module does not return or
returns along an incorrect path.
|
U2002:96
|
Switch: Component Internal Failure
|
This DTC
sets in continuous memory and on-demand if the parking brake switch is
in the APPLY or RELEASE position for longer than 60 seconds while the
vehicle is not moving. This DTC
is also set if the voltage sent to the parking brake switch during an
apply or release event does not return or returns along an incorrect
path.
|
Possible Sources
-
Wiring, terminals or connectors
-
Parking brake switch
-
ABS module
PINPOINT TEST B: U2002:47, U2002:96
B1 CHECK THE ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE DIAGNOSTIC TROUBLE CODES (DTCS) |
-
Using a diagnostic scan tool, carry out the ABS module self-test.
Is DTC U2002:96 present?
|
B2 CARRY OUT A PARKING BRAKE SWITCH RESET |
-
Apply and release the parking brake switch in the
following manner, pausing for approximately one-half second each time
the switch is in the NEUTRAL position:
-
APPLY
-
NEUTRAL - pause for one-half second
-
RELEASE
-
NEUTRAL - pause for one-half second
-
APPLY
-
NEUTRAL - pause for one-half second
-
RELEASE
-
NEUTRAL
-
Using a diagnostic scan tool, clear the ABS module Diagnostic Trouble Codes (DTCs).
-
Using a diagnostic scan tool, carry out the ABS module self-test.
Does DTC U2002:96 return?
No |
The system is operating correctly at this time. The
concern was most likely caused by a sticking or contaminated switch.
|
|
B3 TEST THE PARKING BRAKE SWITCH IN THE APPLIED POSITION |
-
Disconnect parking brake switch C306.
-
With the parking brake switch in the applied position (switch pulled up), measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-5
Component side
|
|
C306-7
Component side
|
C306-6
Component side
|
|
C306-8
Component side
|
C306-4
Component side
|
|
C306-3
Component side
|
Are the resistances less than 5 ohms?
No |
INSTALL a new parking brake switch. REFER to: Parking Brake Switch (206-05 Parking Brake and Actuation, Removal and Installation).
To restore parking brake switch functionality, CARRY
OUT the following procedure; CYCLE the ignition from ON to OFF and back
to ON.
PLACE the parking brake switch in the APPLY
position, then RELEASE the switch to the NEUTRAL position. PLACE the
switch in the RELEASE position, then RELEASE the switch to the NEUTRAL
position.
REPEAT the procedure 1 time: PLACE the parking brake
switch in the APPLY position, then RELEASE the switch to the NEUTRAL
position. PLACE the switch in the RELEASE position, then RELEASE the
switch to the NEUTRAL position.
|
|
B4 TEST THE PARKING BRAKE SWITCH IN THE RELEASED POSITION |
-
With the parking brake switch in the released position (switch pushed down), measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-4
Component side
|
|
C306-7
Component side
|
C306-6
Component side
|
|
C306-3
Component side
|
C306-5
Component side
|
|
C306-8
Component side
|
Are the resistances less than 5 ohms?
No |
INSTALL a new parking brake switch. REFER to: Parking Brake Switch (206-05 Parking Brake and Actuation, Removal and Installation).
To restore parking brake switch functionality, CARRY
OUT the following procedure; CYCLE the ignition from ON to OFF and back
to ON.
PLACE the parking brake switch in the APPLY
position, then RELEASE the switch to the NEUTRAL position. PLACE the
switch in the RELEASE position, then RELEASE the switch to the NEUTRAL
position.
REPEAT the procedure 1 time: PLACE the parking brake
switch in the APPLY position, then RELEASE the switch to the NEUTRAL
position. PLACE the switch in the RELEASE position, then RELEASE the
switch to the NEUTRAL position.
|
|
B5 CHECK THE PARKING BRAKE SWITCH CIRCUITS FOR A SHORT TO VOLTAGE |
NOTE:
Performing this step sets Diagnostic Trouble Codes (DTCs) in the ABS module.
-
Disconnect ABS module C135.
-
Measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-3
|
|
Ground
|
C306-4
|
|
Ground
|
C306-5
|
|
Ground
|
C306-6
|
|
Ground
|
C306-7
|
|
Ground
|
C306-8
|
|
Ground
|
Is any voltage present?
|
B6 CHECK THE PARKING BRAKE SWITCH CIRCUITS FOR A SHORT TO GROUND |
-
Measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-3
|
|
Ground
|
C306-4
|
|
Ground
|
C306-5
|
|
Ground
|
C306-6
|
|
Ground
|
C306-7
|
|
Ground
|
C306-8
|
|
Ground
|
Are the resistances greater than 10,000 ohms?
|
B7 CHECK THE PARKING BRAKE SWITCH CIRCUITS FOR AN OPEN |
-
Measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-3
|
|
C135-17
|
C306-4
|
|
C135-24
|
C306-5
|
|
C135-41
|
C306-6
|
|
C135-39
|
C306-7
|
|
C135-19
|
C306-8
|
|
C135-18
|
Are the resistances less than 3 ohms?
|
B8 CHECK THE PARKING BRAKE SWITCH CIRCUITS FOR A SHORT TOGETHER |
-
Measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-3
|
|
C306-4
|
C306-3
|
|
C306-5
|
C306-3
|
|
C306-6
|
C306-3
|
|
C306-7
|
C306-3
|
|
C306-8
|
C306-4
|
|
C306-5
|
C306-4
|
|
C306-6
|
C306-4
|
|
C306-7
|
C306-4
|
|
C306-8
|
C306-5
|
|
C306-6
|
C306-5
|
|
C306-7
|
C306-5
|
|
C306-8
|
C306-6
|
|
C306-7
|
C306-6
|
|
C306-8
|
C306-7
|
|
C306-8
|
Are the resistances greater than 10,000 ohms?
|
B9 VERIFY ALL WIRING CONNECTIONS |
-
Disconnect ABS module and the parking brake switch.
-
Using a good light source, inspect all disconnected electrical connectors module for the following:
-
corrosion - install new connector or terminal and clean the module pins
-
damaged or bent pins - install new terminals or pins
-
pushed-out pins - install new pins as necessary
-
spread terminals - install new terminals as necessary
Are the connectors free of corrosion, damaged pins, bent pins, pushed-out pins and spread terminals?
No |
REPAIR the connector or terminals. Refer to Wiring Diagrams Cell 5 for schematic and connector information.
|
|
B10 CHECK FOR CORRECT ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE OPERATION |
-
Connect ABS module C135. Make sure it seats and latches correctly.
-
Connect parking brake switch C306. Make sure it seats and latches correctly.
-
Perform the following steps to restore parking brake switch functionality:
-
Place the switch in the APPLY position.
-
Release the switch to the NEUTRAL position.
-
Place the switch in the RELEASE position.
-
Release the switch to the NEUTRAL position.
-
Repeat the 4 steps.
-
Operate the system and determine if the concern is still present.
Is the concern still present?
Yes |
CHECK OASIS for any applicable service articles: TSB , GSB , SSM or FSA
. If a service article exists for this concern, DISCONTINUE this test
and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSBs) exist for this concern, VIN required to access Guided Routine (ABS)
|
No |
The system is operating correctly at this time. The
concern may have been caused by a loose or corroded connector. ADDRESS
the root cause of any connector or pin issues.
|
|
C2005:74, C2006:74
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
When the ABS module receives a parking brake apply request, the ABS
module sends voltage to the parking brake actuator motors. The ABS
module also monitors the current draw of the actuator motors to
determine when the brake pads contact the brake disc and to determine
when the appropriate amount of clamping force is being applied to the
brake disc. If the actuator motors are unable to apply the appropriate
amount of clamping force for a predetermined amount of time, the ABS
module sets a DTC
. The most likely cause of this is a broken actuator motor shaft, a
missing or severely worn brake pad or a damaged or severely worn brake
disc.
Once the root cause of the DTC
has been repaired, the parking brake system must be enabled. To enable
the parking brake system, cycle the ignition from ON to OFF and back to
ON, then apply and release the parking brake.
DTC Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
C2005:74
|
Right Actuator: Actuator Slipping
|
This DTC sets in continuous memory and on-demand when the clamp request
from the ABS module takes longer than 8 seconds to perform.
|
C2006:74
|
Left Actuator: Actuator Slipping
|
This DTC sets in continuous memory and on-demand when the clamp request
from the ABS module takes longer than 8 seconds to perform.
|
Possible Sources
-
Brake pads
-
Brake disc
-
Parking brake actuator motor
-
Rear brake caliper
PINPOINT TEST C: C2005:74, C2006:74
C1 CHECK THE REAR BRAKE PADS |
-
With the transmission in NEUTRAL, position the vehicle on a hoist.
REFER to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
-
Inspect the minimum thickness of the rear brake pads.
REFER to: Specifications (206-00 Brake System - General Information, Specifications).
Are the brake pads present and do the brake pads meet the minimum thickness specification?
No |
INSTALL new rear brake pads. REFER to: Brake Pads (206-04 Rear Disc Brake, Removal and Installation).
|
|
C2 CHECK THE REAR BRAKE DISCS |
-
Inspect the minimum thickness of the rear brake discs.
REFER to: Specifications (206-00 Brake System - General Information, Specifications).
Do the brake discs meet the minimum thickness specification?
No |
INSTALL new rear brake discs. REFER to: Brake Disc (206-04 Rear Disc Brake, Removal and Installation).
|
|
C3 CHECK THE ACTUATOR PISTON OPERATION |
-
Remove the parking brake actuator motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
-
Using hand force, turn the ball screw drive on the
brake caliper counterclockwise and observe the piston for movement.
Does the piston move when the ball screw drive is turned?
Yes |
INSTALL a new actuator motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
|
No |
INSTALL a new rear brake caliper.
REFER to: Brake Caliper (206-04 Rear Disc Brake, Removal and Installation).
|
|
C2005:77, C2006:77
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
When the ABS module receives a parking brake apply or release
request, the ABS module sends voltage to the parking brake actuator
motors. The ABS
module also monitors the current draw of the actuator motors to
determine when the brake pads contact the brake disc, to determine when
the appropriate amount of clamping force is being applied to the brake
disc and to determine when the brake pads are retracted to their start
position.
The actuator motors have a serviceable jumper harness connecting the
actuator motor to the body harness at C431 for the LH actuator motor
and C432 for the RH actuator motor.
DTC Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
C2005:77
|
Right Actuator: Commanded Position Not Reachable
|
This DTC sets in continuous memory and on-demand if during an apply or
release command, the ABS module detects an irregular current draw.
|
C2006:77
|
Left Actuator: Commanded Position Not Reachable
|
This DTC sets in continuous memory and on-demand if during an apply or
release command, the ABS module detects an irregular current draw.
|
Possible Sources
-
Wiring, terminals or connectors
-
Brake fluid leak
-
Parking brake actuator motor
-
Rear brake caliper
PINPOINT TEST D: C2005:77, C2006:77
D1 CHECK FOR OTHER ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE DIAGNOSTIC TROUBLE CODES (DTCS) |
-
Using a diagnostic scan tool, carry out the ABS module self-test.
Is DTC C2005:74 or C2006:74 present?
Yes |
DIAGNOSE DTC C2005:74 or C2006:74 before diagnosing DTC C2005:77 or C2006:77. GO to Pinpoint Test C
|
No |
If DTC C2005:77 or C2006:77 is present, GO to D2
For all other ABS module Diagnostic Trouble Codes (DTCs), GO to the DTC Chart: Anti-Lock Brake System (ABS) Module.
|
|
D2 CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TO VOLTAGE |
NOTE:
Performing this step sets Diagnostic Trouble Codes (DTCs) in the ABS module.
-
Disconnect ABS module C135.
-
For the LH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
|
|
Ground
|
C4479-2
|
|
Ground
|
-
For the RH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
|
|
Ground
|
C4478-2
|
|
Ground
|
Is any voltage present?
Yes |
INSPECT the actuator motor jumper harness and
connectors for correct routing, damaged connectors, spread terminals,
bent or pushed-out pins or any signs of corrosion. INSTALL a new jumper
harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
D3 CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TO GROUND |
-
Disconnect the suspect parking brake actuator motor electrical connector.
-
For the LH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
|
|
Ground
|
C4479-2
|
|
Ground
|
-
For the RH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
|
|
Ground
|
C4478-2
|
|
Ground
|
Are the resistances greater than 10,000 ohms?
No |
INSPECT the actuator motor jumper harness and
connectors for correct routing, damaged connectors, spread terminals,
bent or pushed-out pins or any signs of corrosion. INSTALL a new jumper
harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
D4 CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TOGETHER |
-
For the LH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
|
|
C4479-2
|
-
For the RH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
|
|
C4478-2
|
Is the resistance greater than 10,000 ohms?
No |
INSPECT the actuator motor jumper harness and
connectors for correct routing, damaged connectors, spread terminals,
bent or pushed-out pins or any signs of corrosion. INSTALL a new jumper
harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
D5 CHECK THE ACTUATOR MOTOR CIRCUITS FOR HIGH RESISTANCE AND AN OPEN |
NOTE:
Use the correct probe adapter(s) when making
measurements. Failure to use the correct probe adapter(s) may cause
damage to the connector.
NOTE:
This step puts a load on the actuator motor
circuits. If there are corroded or loose connections, loading the
circuit(s) may help show the fault. A 3157 headlamp bulb would be an
effective load.
-
Ignition OFF.
-
Connect the load to a suitable fused 12-volt power connection.
-
Connect the load to each circuit before taking the voltage measurement.
-
For the LH actuator motor, measure the voltage between:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
|
|
Ground
|
C4479-2
|
|
Ground
|
-
For the RH actuator motor, measure the voltage between:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
|
|
Ground
|
C4478-2
|
|
Ground
|
Is the voltage drop less than 0.5 volt?
No |
INSPECT the actuator motor jumper harness and
connectors for correct routing, damaged connectors, spread terminals,
bent or pushed-out pins or any signs of corrosion. INSTALL a new jumper
harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
D6 INSPECT THE ACTUATOR MOTOR FOR EVIDENCE OF BRAKE FLUID OR WATER INTRUSION |
-
Remove the parking brake actuator motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
-
Inspect the actuator motor and brake caliper for evidence of brake fluid leaks or water intrusion.
Is there any evidence of brake fluid leaks or water intrusion?
Yes |
If evidence of water intrusion is found, IDENTIFY and REPAIR the root cause.
If evidence of a break fluid leak is found, INSTALL a
new brake caliper and parking brake actuator motor assembly. REFER to: Brake Caliper (206-04 Rear Disc Brake, Removal and Installation).
|
|
D7 INSPECT THE BRAKE CALIPER FOR BRAKE FLUID LEAKS |
-
Clean any dirt or residue from the brake caliper.
-
Apply and release the brake pedal.
-
Inspect the brake caliper for signs of brake fluid leaks.
Are there any signs of brake fluid leaks?
Yes |
INSTALL a new rear brake caliper and parking brake
actuator motor.
REFER to: Brake Caliper (206-04 Rear Disc Brake, Removal and Installation).
|
No |
INSTALL a new parking brake actuator motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
|
|
The
Parking Brake Does Not Hold The Vehicle, Does Not Apply, Does Not
Release Using The Parking Brake Switch Or Automatic Release Function
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
When the ABS module receives a parking brake apply or release
request, the ABS module sends voltage to the parking brake actuator
motors. The ABS
module also monitors the current draw of the actuator motors to
determine when the brake pads contact the brake disc, to determine when
the appropriate amount of clamping force is being applied to the brake
disc and to determine when the brake pads are retracted to their start
position.
A HS-CAN issue or concern results in a failure to release the parking brake.
The ABS
module runs self-tests before, during and after an apply or release
request. These self-tests are done to determine parking brake system
functionality. High actuator motor circuit resistance, a short to
ground, a short to voltage, an open circuit, a mechanical or electrical
failure of the actuator motor or an internal failure of the ABS module
may cause one or more of these self-tests to fail resulting in the ABS
module setting one or more Diagnostic Trouble Codes (DTCs).
The actuator motors have a serviceable jumper harness connecting the
actuator motor to the body harness at C431 for the LH actuator motor
and C432 for the RH actuator motor.
DTC Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
B1111:4B
|
Electric Park Brake Enable: Over Temperature
|
This DTC
sets due to excessive apply and release operations by the driver (more
than 50 in an 8 minute period), a shorted or blocked actuator motor or a
shorted motor circuit.
|
C2005:1B, C2006:1B
|
Right Actuator, Left Actuator: Circuit Resistance Above Threshold
|
This DTC
sets in continuous memory and on-demand if during an apply (clamping)
command, the measured resistance in the motor circuit is higher than a
predetermined threshold.
|
C2005:71, C2006:71
|
Right Actuator, Left Actuator: Actuator Stuck
|
This DTC sets in continuous memory and on-demand if during an apply or
release command, the ABS module detects no movement of the actuator
motor.
|
C2007:13, C2008:13
|
Right Motor, Left Motor: Circuit Open
|
This DTC sets in continuous memory and on-demand if the ABS module
detects a difference in the current between the positive side and the
negative side of the actuator motor.
|
C2007:1C, C2008:1C
|
Right Motor, Left Motor: Circuit Voltage Out Of Range
|
This DTC sets in continuous memory and on-demand if the ABS module
detects a short to ground or a short to voltage on the actuator motor
circuits.
|
C2007:92, C2008:92
|
Right Motor, Left Motor: Performance Or Incorrect Operation
|
This DTC sets in continuous memory and on-demand if the ABS
module detects a current greater than 23 amps after an apply or
release request, detects a mismatch in motor control (power instead of
ground or ground instead of power), or detects a power loss that exceeds
a predetermined threshold during an apply or release function.
|
C1A43:98
|
Motor Supply: Component or System Over Temperature
|
This DTC sets when the temperature of the ABS
module Field Effect Transistor (FET) reaches a preset limit. This is
most likely caused by excessive resistance in the actuator motor wiring
or excessive resistance in the actuator motor.
|
Possible Sources
-
Automatic release functional requirements not met
-
BCM concern
-
PCM concern
-
Wiring, terminals or connectors
-
Brake caliper
-
Parking brake actuator motor
-
ABS module
PINPOINT TEST E: THE PARKING BRAKE DOES NOT HOLD THE
VEHICLE, DOES NOT APPLY, DOES NOT RELEASE USING THE PARKING BRAKE SWITCH
OR AUTOMATIC RELEASE FUNCTION
E1 CHECK FOR ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE DIAGNOSTIC TROUBLE CODES (DTCS) |
NOTE:
A HS-CAN issue or concern results in a failure to release the parking brake.
-
Using a diagnostic scan tool, carry out the ABS module self-test.
Are any of the Diagnostic Trouble Codes (DTCs) listed in the DTC Fault Trigger Conditions table present in the ABS module?
No |
If there are any "invalid data" or "no communication" Diagnostic Trouble Codes (DTCs) present, GO to the DTC Chart: ABS Module.
If there are no "invalid data" or "no communication" Diagnostic Trouble Codes (DTCs) present, GO to E2
|
|
E2 VERIFY AUTOMATIC RELEASE FUNCTIONALITY |
-
With the transmission in PARK, apply the parking brake.
-
Fasten the driver seat belt.
-
NOTE:
When the accelerator pedal is pressed, the parking brake releases automatically.
Press the accelerator pedal until the parking brake releases and the vehicle begins to move.
Does the parking brake automatically release when the accelerator pedal is pressed?
Yes |
The system is operating correctly at this time. The
concern may have been due to the automatic release functional
requirements not being met. EXPLAIN the automatic release functional
requirements to the customer. REFER to: Parking Brake - System
Operation and Component Description (206-05 Parking Brake and Actuation,
Description and Operation).
|
|
E3 CHECK THE BCM (BODY CONTROL MODULE)
AND PCM (POWERTRAIN CONTROL MODULE)
FOR DIAGNOSTIC TROUBLE CODES (DTCS) |
-
Using a diagnostic scan tool, carry out the BCM self-test.
-
Retrieve and record all BCM Diagnostic Trouble Codes (DTCs).
-
Using a diagnostic scan tool, carry out the PCM
KOEO self-test.
-
Retrieve and record all PCM Diagnostic Trouble Codes (DTCs).
Are any Diagnostic Trouble Codes (DTCs) present in the BCM or PCM ?
Yes |
For BCM Diagnostic Trouble Codes (DTCs), REFER to: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Diagnosis and Testing).
For PCM Diagnostic Trouble Codes (DTCs), REFER to: Electronic Engine Controls (303-14C Electronic Engine Controls - 2.7L EcoBoost (238kW/324PS), Diagnosis and Testing).
REFER to: Electronic Engine Controls (303-14B Electronic Engine
Controls - 2.0L EcoBoost (184kW/250PS) – MI4, Diagnosis and Testing).
|
|
E4 CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TO VOLTAGE |
NOTE:
Performing this step sets Diagnostic Trouble Codes (DTCs) in the ABS module.
-
Disconnect ABS module C135.
-
Disconnect the suspect parking brake actuator motor electrical connector.
-
For the LH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
|
|
Ground
|
C4479-2
|
|
Ground
|
-
For the RH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
|
|
Ground
|
C4478-2
|
|
Ground
|
Is any voltage present?
Yes |
INSPECT the actuator motor jumper harness and
connectors for correct routing, damaged connectors, spread terminals,
bent or pushed-out pins or any signs of corrosion. INSTALL a new jumper
harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
E5 CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TO GROUND |
-
For the LH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
|
|
Ground
|
C4479-2
|
|
Ground
|
-
For the RH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
|
|
Ground
|
C4478-2
|
|
Ground
|
Are the resistances greater than 10,000 ohms?
No |
INSPECT the actuator motor jumper harness and
connectors for correct routing, damaged connectors, spread terminals,
bent or pushed-out pins or any signs of corrosion. INSTALL a new jumper
harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
E6 CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TOGETHER |
-
For the LH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
|
|
C4479-2
|
-
For the RH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
|
|
C4478-2
|
Is the resistance greater than 10,000 ohms?
No |
INSPECT the actuator motor jumper harness and
connectors for correct routing, damaged connectors, spread terminals,
bent or pushed-out pins or any signs of corrosion. INSTALL a new jumper
harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
E7 CHECK THE ACTUATOR MOTOR CIRCUITS FOR HIGH RESISTANCE AND AN OPEN |
NOTE:
Use the correct probe adapter(s) when making
measurements. Failure to use the correct probe adapter(s) may cause
damage to the connector.
NOTE:
This step puts a load on the actuator motor
circuits. If there are corroded or loose connections, loading the
circuit(s) may help show the fault. A 3157 headlamp bulb would be an
effective load.
-
Ignition OFF.
-
Connect the load to a suitable fused 12-volt power connection.
-
Connect the load to each circuit before taking the voltage measurement.
-
For the RH actuator motor, measure the voltage between:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
|
|
Ground
|
C4479-2
|
|
Ground
|
-
For the RH actuator motor, measure the voltage between:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
|
|
Ground
|
C4478-2
|
|
Ground
|
Is the voltage drop less than 0.5 volt?
Yes |
If DTC C2007:13 or C2008:13 are the only Diagnostic Trouble Codes (DTCs) are present, GO to E8
|
No |
INSPECT the actuator motor jumper harness and
connectors for correct routing, damaged connectors, spread terminals,
bent or pushed-out pins or any signs of corrosion. INSTALL a new jumper
harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
E8 CHECK THE ACTUATOR MOTOR RESISTANCE |
-
For the LH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4479-1
Component Side
|
|
C4479-2
Component Side
|
-
For the RH actuator motor, measure:
Click to display connectors
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C4478-1
Component Side
|
|
C4478-2
Component Side
|
Is the resistance less than 10 ohms?
No |
INSTALL a new parking brake actuator motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
|
|
E9 CHECK THE BRAKE CALIPER BALL SCREW DRIVE |
-
Remove the suspect actuator motor.
REFER to: Parking Brake Actuator Motor (206-05 Parking Brake and Actuation, Removal and Installation).
-
Using a torque wrench, turn the ball screw drive on
the brake caliper counterclockwise. It should not take more than 5 Nm
(44 lb-in) to turn the ball screw drive.
Does the ball screw drive turn with less than 5 Nm (44 lb-in) or turning force?
No |
INSTALL a new brake caliper. REFER to: Brake Caliper (206-04 Rear Disc Brake, Removal and Installation).
|
|
E10 VERIFY ALL WIRING CONNECTIONS |
-
Disconnect ABS module and the suspect parking brake actuator motor.
-
Using a good light source, inspect ABS module C135, parking brake actuator motor C4478 or C4479 for the following:
-
corrosion - install new connector or terminal and clean the module pins
-
damaged or bent pins - install new terminals or pins
-
pushed-out pins - install new pins as necessary
-
spread terminals - install new terminals as necessary
Are the connectors free of corrosion, damaged pins, bent pins, pushed-out pins and spread terminals?
No |
REPAIR the connector or terminals. Refer to Wiring Diagrams Cell 5 for schematic and connector information.
|
|
E11 CHECK FOR CORRECT ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE OPERATION |
-
Connect ABS module C135. Make sure it seats and latches correctly.
-
Connect the suspect parking brake actuator motor connector. Make sure it seats and latches correctly.
-
Perform the following steps to restore parking brake switch functionality:
-
Place the switch in the APPLY position.
-
Release the switch to the NEUTRAL position.
-
Place the switch in the RELEASE position.
-
Release the switch to the NEUTRAL position.
-
Repeat the 4 steps.
-
Operate the system and determine if the concern is still present.
Is the concern still present?
Yes |
CHECK OASIS for any applicable service articles: TSB , GSB , SSM or FSA
. If a service article exists for this concern, DISCONTINUE this test
and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSBs) exist for this concern, VIN required to access Guided Routine (ABS)
|
No |
The system is operating correctly at this time. The
concern may have been caused by a loose or corroded connector. ADDRESS
the root cause of any connector or pin issues.
|
|
Activation
NOTE:
If the EPB
cannot be released using the switch carry out the following procedure.
If the battery is dead, jump start the battery to provide power and
release the EPB using the switch...
Other information:
Removal
NOTE:
LH rear seat shown, RH rear seat similar.
NOTE:
Removal steps in this procedure may contain installation details.
Remove the rear seat backrest.
Refer to: Rear Seat Backrest (501-10 Rear Seats)
.
Remove the rear head restraint guide sleeves...
Removal
NOTE:
LH side shown, RH side similar.
NOTE:
Removal steps in this procedure may contain installation details.
Remove the front door window regulator and motor.
Refer to: Front Door Window Regulator and Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation)...