Lincoln Nautilus: Body Repairs - General Information / Welding Precautions. General Procedures
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WARNING:
Invisible ultraviolet and infrared rays emitted in welding
can injure unprotected eyes and skin. Always use protection such as a
welder's helmet with dark-colored filter lenses of the correct density.
Electric welding will produce intense radiation, therefore, filter plate
lenses of the deepest shade providing adequate visibility are
recommended. It is strongly recommended that persons working in the weld
area wear flash safety goggles. Also wear protective clothing. Failure
to follow these instructions may result in serious personal injury.
WARNING:
Always wear protective equipment including eye protection
with side shields, and a dust mask when sanding or grinding. Failure to
follow these instructions may result in serious personal injury.
NOTICE:
SRS components should always be depowered and disconnected before beginning any welding procedure.
NOTICE:
Electronic modules and related wiring can be damaged when
exposed to heat from welding procedures. Carefully disconnect and
remove, or position away from heat affected areas.
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A test weld should always be carried out on a test sample.
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The correct protective clothing should always be worn.
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Always work in a well ventilated area to avoid accumulation of noxious and oxygen displacing gases.
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Place protective covers around components and wiring harnesses to protect from welding spatter.
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Use grinding discs and wire brushes dedicated to the type of material being welded.
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Follow equipment manufacturer's prescribed procedures
and equipment settings for the type of weld being used. ER70S-3 or
ER70S-6 wire is typically used for MAG welding on steel.
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Disconnect and isolate battery ground cable.
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Components made of Boron, Martensitic, HSS
(high-strength steel) and UHSS (ultra high-strength) steel should not be
heated to straighten or repair. Severely bent or kinked components
should be replaced with new ones.
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Factory welds may be substituted with either STRW (squeeze-type resistance welding) spot welds or MAG plug welds.
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MAG plug welds must equal factory welds in both location and quantity.
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MAG plug weld holes should equal 8 mm (0.31 in) diameter.
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Resistance spot welds must equal factory welds in quantity and be placed adjacent to original weld location.
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Disconnect on-vehicle modules and protect them from possible heat damage and electrical currents when welding.
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Use of a weld-through primer is recommended where applicable.
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When welding, always place the ground clamp as close as possible to the weld area.
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Never connect the welder ground clamp to the vehicle subframe.
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Never weld a vehicle subframe, steering or suspension component. Service is through replacement only.
Special Tool(s) /
General Equipment
ALCV-200
Materials
Name
Specification
Plastic Bonding AdhesiveTA-9
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Inspection
NOTE:
Plastics Identification
WARNING:
Before beginning any service procedure in this
section, REFER to Safety Warnings in section 100-00 General Information...
Other information:
Sounding the Panic Alarm
Press the button to sound the
panic alarm. Press the button
again or switch the ignition on to
turn it off.
Note: The panic alarm only operates when
the ignition is off.
Locating Your Vehicle
Press the lock button twice
within
three seconds. The turn signal
lamps flash. We recommend you
use this method to locate your vehicle...
Locating the Under Hood Fuse Box
Accessing the Under Hood Fuse Box
Accessing the Under Hood Fuse Box - Top
Accessing the Under Hood Fuse Box - Bottom
Release the latches on both sides of the
fuse box.
Raise the inboard side of the fuse box
from the cradle.
Move the fuse box toward the center of
the engine compartment.
Pivot the outboard side of the fuse box
to access the bottom sid..
Categories
WARNING: If the tire pressure
monitor sensor becomes damaged it may
not function.
Note: The use of tire sealant may damage
your tire pressure monitoring system and
should only be used in roadside
emergencies. If you must use a sealant, use
the Tire Mobility Kit sealant. Replace the tire
pressure monitoring system sensor and
valve stem on the wheel by an authorized
dealer after use of the sealant.
Note: The tire pressure monitoring system
indicator light will illuminate when the spare
tire is in use. To restore the full function of
the monitoring system, all road wheels
equipped with tire pressure monitoring
sensors must be mounted on the vehicle.
If you get a flat tire while driving, do not apply
the brake hea
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