Lincoln Nautilus Manuals

Lincoln Nautilus: Side Panel Sheet Metal Repairs / Rocker Panel. Removal and Installation

Special Tool(s) / General Equipment

Resistance Spotwelding Equipment
Spherical Cutter
Hot Air Gun
Air Body Saw
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers

Materials

Name Specification
Seam Sealer
TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
 
Flexible Foam Repair
3M™ 08463, LORD Fusor® 121
-
 

Removal

  1. Restore the vehicle to pre-accident dimensions, if required.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  1. Remove the following items:
    1. Remove the fender.
      Refer to: Fender (501-02) .
    2. Remove the front door.
      Refer to: Front Door (501-03) .
    3. Remove the rear door.
      Refer to: Rear Door (501-03) .
    4. Remove the A-pillar trim panel.
      Refer to: A-Pillar Trim Panel (501-05) .
    5. Remove the B-pillar trim panel.
      Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
    6. Remove the C-pillar trim panel.
      Refer to: C-Pillar Trim Panel (501-05) .
  1. Remove the lower front door hinge at the A-pillar.
  1. Remove the lower rear door hinge at the B-pillar.
  1. Position aside the carpet and wiring harness in the repair area.
  1. NOTICE: Partial replacement due to damage is possible and reasonable for the outer panel only.

    Using an air body saw or equivalent cut through the outer panel.
    Use the General Equipment: Air Body Saw
    Use the General Equipment: Spherical Cutter
  1. Remove the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
  1. NOTE: Use of a heat gun may aid in softening the NVH foam.

    Remove the outer rocker panel section.
    Use the General Equipment: Hot Air Gun

Installation

  1. Cut replacement section from the replacement part.
    Use the General Equipment: Air Body Saw
    Use the General Equipment: Spherical Cutter
  1. Apply NVH flexible foam to indicated areas.
    Material: Flexible Foam Repair / 3M™ 08463, LORD Fusor® 121
  1. Install the replacement section and seam weld.
    Use the General Equipment: MIG/MAG Welding Equipment
    Use the General Equipment: Locking Pliers
  1. Resistance spot weld the panel.
    Use the General Equipment: Resistance Spotwelding Equipment
  1. Finish the repair area using typical metal finishing techniques.
  1. Prime the repair area using a Ford approved paint system.
  1. Sealing work: All areas must be sealed to production level.
    Material: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
  1. Refinish using a Ford approved paint system.
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  1. Install the front door lower hinge at the A-pillar.
  1. Install the rear door lower hinge at the B-pillar.
  1. Position the wiring harness and carpet to original position.
  1. Install the following items:
    1. Install the fender.
      Refer to: Fender (501-02) .
    2. Install the front door.
      Refer to: Front Door (501-03) .
    3. Install the rear door.
      Refer to: Rear Door (501-03) .
    4. Install the A-pillar trim panel.
      Refer to: A-Pillar Trim Panel (501-05) .
    5. Install the B-pillar trim panel.
      Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
    6. Install the C-pillar trim panel.
      Refer to: C-Pillar Trim Panel (501-05) .

    Rear Door Skin Panel. Removal and Installation

    S..

    Rocker Panel Inner Reinforcement. Removal and Installation

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Hot Air Gun Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055 -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal Restore the vehicle to pre-acci..

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    Categories

    USB Ports

    Locating the USB Ports

    Data Transfer USB Ports

    Lincoln Nautilus. USB Ports

    The USB Ports could be in the following locations:

    On the lower instrument panel. Inside the media bin. Inside the center console.

    Note: These USB ports can also charge devices.

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